Q3105 / Q5052 Aluminum Roll Tube Mill Plant Slitting And Flattening
- applicable materials:Aluminum roll(such as Q3105,Q5052,QH114,H16,
- quality:domestic/imported certified products aluminum roll(match
- tensile strength:δb≤300Mpa,yield strengthδs≤180Mpa
- inner dia.:φ420,φ508mm,φ610mm
Structure: it consists of guide rack, beenline type railwayφ56, hi
precision chrome plated guiding roller, copper pin, regulating
rod(40cr,for regulating), sliding seat, high precision chrome
plated guiding rod(40cr, for regulating) and hand wheel(copper).
Coding and sizing device:
a,It consists of rack, coding pneumatic pressing regulation
structure( dia of cylinderφ100mm), high precision coding roller (
dia φ120mm, material 40Cr, and covered by polyurethane) and coder (
b..The roller rotates and the PLC calculate the measurement to
match the requirement( measurement of sizing can be regulated)
shearing machine :
Function:PlC controls to shear the steel plate.
Shearing type:hydraulic swing sharing..
Structure: it consists of wall palte, upper and lower blade seat,
blade, gap regulator, in-phase structure and hydraculic driver.
add material passive rubber roller to avoid abrasion.
motor power:4KW(Wu xi Min li)
Stuff stacking rack:
1, it is for stack the production plate.
2, stacking height:≤300mm.
3, length for the stacking rack:1000mm-15000mm.
4, Bearing ≤10t
b. humidity:20%PH-80%PH(No condensation state)
- Buyer should supply cooling water pipes, gas pipes, hydraulic
pipes, cables channel, cables and other materials for installation
- Buyer makes foundation as plant basement drawing, make ground
- After the plant is settled down, buyer should fill concret again,
and the achor nolts all supplied by seller
- Buyer should supply the gear oil, lubricant, hydraulic oil as plant
required, supplier notes grade and number.
- Buyer should arrange enough electricity to meet the capacity of
Note: it exludes the stacking area of raw material and production.
- There should be a crane which capability is bigger than max weight
- There should be brightly lighting installation and good ventilation
installation, and water, electricity, gas are available.
- Plant running environment:
plant lubricate system:
The lubricate filling prompts are set on every parts on the plant,
as manual filling and grease nozzle, etc.
installation and commissioning:
1,the base part of plant and supporting facilities are supplied by
2,supplier take in charge of installing instruction and testing.
3,Project materials are supplied by buyer.
buyer should satisfy the condition plant required:
- Working area should be bigger than length*width* height,
50meters×12meters×hanging height 6meters.
- There are emergency stop device between every parts on whole
producing line, and there are main stop buttons on every operating
- PLC controlling ,touch screen LCD,coder,proximity switch,data
acquisition and entering elements
- The main elements are products which imported from Japan, or
Chinese famous brand.
Electic controlling system and operating system:
- The whole producing line is used continental 590 DC controlling
system. By slitting machine speed as the host-based, making same
speed on whole line through PLC system.(it could be adjusted by
- System pressure 12MPa,working pressure 6-8MPa.(pressure can be
- The hydraulic system of this producing line contains a hydraulic
station and matching pump, valves, pipes. Hydraulic station supply
motive power for loading/unloading trolley, uncoiler, punching
plate, supporting plate, slitting host machine, loop and
- Motor power 7.5KW；
structure:it consists of steel plate and profiled steel. There are
paasive roller every 300mm on the rack (dia. φ60mm). Working length
flattening host machine:
1, it adopts 21 rollers mangling type.( including 2 loading
material:(material:polyurethane rubber roller, dia.φ135mm.)
2, Host machine structure:wall plate(thickness 65mm,material:45
steel plate,heat treatment),machine seat (welded by steel
dia.φ82mm,quenching,HRC 60°～62°,grinded),beam,turbo rod,turbo
3, Upper and lower support roller rack: upper and lower roller rack
( weled by steel plate, quenching), upper and lower
dia.φ82mm,quenching,HRC52°～55°,grinded), upper and lower support
roller shaft (material:40cr,processing,HRC26°～28°).
4, Structure of flattening machinee:motor(37kw,DC speed
adjustable),gear case,JZQ500 reducer,SWC80-510 universal coupling
and motor base.
material support rolling rack
- function:Guiding produced plate into shearing host machine.
hydraulic auto pressing and feeding, seeker and material support:
- funtion:it makes the head of steel stripfeed to the feeding and
- power:motor BWED42-187-3KW(wuxi)
- structure:wled by steel plate and profield bar.
material hanging support:
- The main function is reducing load for main bearing,make main
bearing uniform load,in case of main bearing's deform.
- It consists of rack,oil cylinder,support,swing arm,shaft pin and so
hydraulic expansion/contraction material uncoiler
- function:it is with structure of single-cantilever and magnetic
powder clutch(mode: FZJ-500). it controls constant tension
open-book:it is with emergency brake,feeding materials steady as
the speed of main cutting machine.
- structure:Made by uncoil rack and roll drum. uncoil rack is welded
by steel plate and profile steel；Roll drum made by center axis and
- Max weight load:15T
- adaptive swelling coil inner hole:φ420mm,φ508mm,(need to add
diameter-increase pad),φ610mm(need to add diameter-increase pad).
Hydraulic pressure loading trolley:
- Function:Working as prepare, transit and hang materials. Lifting
and horizontal movement,which is very convenient to lead the steel
coiler to collapsible drum coiler, using hydraulic cylinder to
lift,using cycloid reducer to horizontal movement；
- structure:welded by steel plate and profile steel
- Max weight load:15T.
- Walking motor BWED32-121-1.5KW(WUXI)
1,motor of main equipment :
Loading trolly 1.5KW 1set
Feeding machine 3KW 1 set
falttening host machine 37KW 1 set
falttening host machine pressing 1.5KW 2 set
tail shearing machine 4KW 1 set
hydraulic station 7.5KW 1 set
- Total power:about 70 KW
13. Electrical control system 1 set
color: grey and orange(for export only)
remarks: The technical parameter in this proposal is made according
to the requirement of buyer for reference. If buyer have some other
requirements, please contact us to revise.
Configuration equipment composition:
- Hydraulic loading trolley 1set
- hydraulic expansion/contraction material hanging uncoiled 1set
- material hanging support 1 set
- hydraulic auto compressing unloading machine 1set
- Seeker and support
- flattening host machine 1 set
- material support rolling rack 1 set
- centering device 1 set
- coding and sizing device 1 set
- searing machine 1 set
- Stuff stacking rack 1 set
- Hydraulic system 1 set
left in right out right in left out
- machine area:about 38m×8m
- operator:technician 1-2 persons assitant technician 2—3 persons
main operation panel 1set
assistant operation panel 2set
- producing direction of equipment:by user(operator faces to the
2. precision of length fixing:±1.0mm/2000mm；
3. length of production stuff stacking:1000mm-20000mm；
4. stuff stacking length:20500mm；
5. height of stuff stacking:≤300mm .
6. bearing of the production stacking rack≤10
- flattening type:DC PLCS stopping sliting
- sliting type:active slitingby DC driving
- power:380V/60Hz/3ph(note:voltage could be determined by user)
- panel: electrical panel 1set